膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結構緊湊,傳(chuan)遞扭矩大,使(shi)用(yong)壽命長,免維護,耐高溫,耐酸(suan)堿防腐蝕,適用(yong)于高溫高速(su)及有腐蝕工況環境的軸(zhou)系傳(chuan)動。
膜片(pian)型聯(lian)軸(zhou)器能(neng)補償主動(dong)機與(yu)從動(dong)機之間(jian)由于制(zhi)造誤差、安裝誤差、承載變(bian)形以及溫升變(bian)化(hua)的(de)影(ying)響等所(suo)引起的(de)軸(zhou)向(xiang)、徑(jing)向(xiang)和角(jiao)向(xiang)偏移。膜片(pian)彈性聯(lian)軸(zhou)器屬(shu)金屬(shu)彈性元件(jian)撓性聯(lian)軸(zhou)器,其依靠金屬(shu)聯(lian)軸(zhou)器膜片(pian)來聯(lian)接主、從動(dong)機傳(chuan)遞扭矩(ju),具有(you)彈性減振、無(wu)噪聲(sheng)、不(bu)需潤滑的(de)優點。
膜(mo)片(pian)(pian)聯(lian)軸(zhou)(zhou)(zhou)器(qi)至少由(you)一(yi)個(ge)膜(mo)片(pian)(pian)和(he)兩(liang)個(ge)軸(zhou)(zhou)(zhou)套(tao)組(zu)成。膜(mo)片(pian)(pian)被用銷釘緊固在軸(zhou)(zhou)(zhou)套(tao)上(shang)一(yi)般不(bu)(bu)會松動或引(yin)起膜(mo)片(pian)(pian)和(he)軸(zhou)(zhou)(zhou)套(tao)之(zhi)間的(de)(de)反(fan)沖。有(you)一(yi)些生(sheng)產(chan)商提(ti)供兩(liang)個(ge)膜(mo)片(pian)(pian)的(de)(de),也(ye)有(you)提(ti)供三(san)個(ge)膜(mo)片(pian)(pian)的(de)(de),中間有(you)一(yi)個(ge)或兩(liang)個(ge)剛(gang)性元件,兩(liang)邊 再(zai)連在軸(zhou)(zhou)(zhou)套(tao)上(shang)。單膜(mo)片(pian)(pian)聯(lian)軸(zhou)(zhou)(zhou)器(qi)和(he)雙(shuang)膜(mo)片(pian)(pian)聯(lian)軸(zhou)(zhou)(zhou)器(qi)的(de)(de)不(bu)(bu)同(tong)之(zhi)處(chu)是(shi)處(chu)理(li)各種(zhong)偏(pian)(pian)差能力(li)的(de)(de)不(bu)(bu)同(tong),鑒(jian)于其(qi)需要(yao)膜(mo)片(pian)(pian)能復(fu)雜的(de)(de)彎曲(qu),所以(yi)單膜(mo)片(pian)(pian)聯(lian)軸(zhou)(zhou)(zhou)器(qi)不(bu)(bu)太適應偏(pian)(pian)心。而雙(shuang)膜(mo)片(pian)(pian)聯(lian)軸(zhou)(zhou)(zhou)器(qi)可以(yi)同(tong)時(shi)曲(qu)向(xiang)不(bu)(bu)同(tong)的(de)(de)方(fang)向(xiang),以(yi)此來補償偏(pian)(pian)心。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經過車削(xue),銑削(xue),和拉削(xue)等機加(jia)工方法加(jia)工而成,再經過整體熱處理。以保(bao)證(zheng)足夠的機械強(qiang)度,市面上還(huan)有(you)一種爪(zhua)盤(pan)是鑄件,能(neng)夠大批量的生產,而且免去了(le)加(jia)工損(sun)耗。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的(de)使用(yong)溫度,一般為-35至+80度。
星形聯軸器高(gao)速(su)運轉時由于(yu)受離心力(li)的作用(yong)而(er)產生的徑向運動將(jiang)加速(su)其(qi)磨損(sun),加設外(wai)殼。除了(le)能防塵存油外(wai),減(jian)薄量(liang)不足可能會(hui)造(zao)成(cheng)(cheng)干(gan)涉,減(jian)薄量(liang)過大(da)(da)會(hui)削(xue)弱齒(chi)(chi)(chi)(chi)(chi)(chi)的強度(du),且會(hui)側(ce)隙很大(da)(da)。外(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)的接(jie)(jie)觸條件(jian)(jian)得(de)到改善(shan),避(bi)免了(le)在角位移條件(jian)(jian)下直齒(chi)(chi)(chi)(chi)(chi)(chi)齒(chi)(chi)(chi)(chi)(chi)(chi)端(duan)棱邊擠(ji)壓,應力(li)集中(zhong)的弊端(duan),同時改善(shan)了(le)齒(chi)(chi)(chi)(chi)(chi)(chi)面(mian)(mian)摩擦、磨損(sun)狀況,降低(di)了(le)噪聲(sheng),維修周期長。星形彈(dan)(dan)性聯軸器外(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)套齒(chi)(chi)(chi)(chi)(chi)(chi)端(duan)呈喇叭形狀,故不宜在高(gao)速(su)和有沖擊載荷(he)情況下使(shi)用(yong),也不宜用(yong)于(yu)立軸的聯接(jie)(jie)。星型彈(dan)(dan)性聯軸器整體結構設計時,要充分注意(yi)齒(chi)(chi)(chi)(chi)(chi)(chi)面(mian)(mian)與(yu)滾(gun)子之(zhi)間的潤(run)滑及防塵,還有安全防護作用(yong)。因為(wei)鏈條萬一破(po)斷,可能造(zao)成(cheng)(cheng)人身事(shi)故。鼓度(du)曲線(xian)曲率半徑與(yu)內(nei)齒(chi)(chi)(chi)(chi)(chi)(chi)單側(ce)減(jian)薄量(liang)成(cheng)(cheng)正比,即它與(yu)齒(chi)(chi)(chi)(chi)(chi)(chi)的嚙合間隙有關(guan),使(shi)內(nei)、外(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)裝拆十(shi)分方便(bian)。
星型聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi)有(you)時被誤認為(wei)是(shi)(shi)(shi)梅(mei)花(hua)聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi),他(ta)們安(an)裝(zhuang)后(hou)的(de)外形(xing)(xing)幾(ji)乎(hu)相(xiang)似,但是(shi)(shi)(shi)同等型號下,星形(xing)(xing)聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi)承受的(de)扭力更(geng)大(da),相(xiang)對(dui)梅(mei)花(hua)聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi),它的(de)內(nei)孔和(he)外形(xing)(xing)可以(yi)做到更(geng)小(xiao)。星形(xing)(xing)彈(dan)(dan)性(xing)(xing)聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi)聚氨(an)脂(zhi)彈(dan)(dan)性(xing)(xing)體由凸形(xing)(xing)爪(zhua)塊限制(zhi),聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi)是(shi)(shi)(shi)以(yi)工(gong)程塑(su)料作彈(dan)(dan)性(xing)(xing)元(yuan)件,適用于(yu)(yu)聯(lian)(lian)(lian)接兩(liang)(liang)同軸(zhou)線的(de)傳動(dong)軸(zhou)系,具有(you)補(bu)償兩(liang)(liang)軸(zhou)相(xiang)對(dui)偏移、緩(huan)沖、減震、耐磨性(xing)(xing)能(neng)(neng),適應(ying)場合普(pu)遍(bian) ,傳遞轉矩(ju)20-35000.N.M,工(gong)作溫度-35-+80攝氏度。星型彈(dan)(dan)性(xing)(xing)聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi)中的(de)彈(dan)(dan)性(xing)(xing)元(yuan)件是(shi)(shi)(shi)工(gong)程塑(su)料,由于(yu)(yu)該工(gong)程塑(su)料具有(you)良好的(de)彈(dan)(dan)性(xing)(xing)、緩(huan)沖性(xing)(xing)、減震性(xing)(xing)、耐磨性(xing)(xing),因此能(neng)(neng)很好的(de)補(bu)償兩(liang)(liang)傳動(dong)軸(zhou)系之間(jian)的(de)各種位移.星形(xing)(xing)彈(dan)(dan)性(xing)(xing)聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi)的(de)聚氨(an)脂(zhi)彈(dan)(dan)性(xing)(xing)體由凸形(xing)(xing)爪(zhua)塊限制(zhi)。特點:預應(ying)力下無齒隙的(de)連接,用于(yu)(yu)主軸(zhou)傳動(dong)、升降平臺和(he)機床等。
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