膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結構緊湊,傳(chuan)遞扭矩(ju)大,使用壽命長(chang),免維護,耐高溫,耐酸(suan)堿防腐蝕(shi),適用于高溫高速(su)及有(you)腐蝕(shi)工況環境的軸(zhou)系傳(chuan)動(dong)。
膜(mo)片型聯(lian)(lian)(lian)軸器能補償主動機與從動機之間(jian)由于制造(zao)誤差(cha)、安裝誤差(cha)、承載變(bian)(bian)形以及溫升變(bian)(bian)化的影響等(deng)所引起的軸向、徑向和(he)角向偏移。膜(mo)片彈(dan)性(xing)聯(lian)(lian)(lian)軸器屬(shu)金屬(shu)彈(dan)性(xing)元件(jian)撓性(xing)聯(lian)(lian)(lian)軸器,其依靠金屬(shu)聯(lian)(lian)(lian)軸器膜(mo)片來(lai)聯(lian)(lian)(lian)接主、從動機傳遞扭矩,具有彈(dan)性(xing)減振(zhen)、無噪(zao)聲、不需潤滑(hua)的優(you)點。
膜片(pian)聯(lian)軸器(qi)(qi)(qi)至少由一(yi)個(ge)膜片(pian)和兩(liang)個(ge)軸套組(zu)成。膜片(pian)被用(yong)銷釘緊固在軸套上(shang)一(yi)般不(bu)(bu)(bu)(bu)會松動或(huo)引起膜片(pian)和軸套之間的反(fan)沖。有(you)一(yi)些(xie)生產商提(ti)供(gong)兩(liang)個(ge)膜片(pian)的,也有(you)提(ti)供(gong)三個(ge)膜片(pian)的,中間有(you)一(yi)個(ge)或(huo)兩(liang)個(ge)剛性(xing)元件,兩(liang)邊 再(zai)連在軸套上(shang)。單膜片(pian)聯(lian)軸器(qi)(qi)(qi)和雙膜片(pian)聯(lian)軸器(qi)(qi)(qi)的不(bu)(bu)(bu)(bu)同(tong)之處(chu)是處(chu)理各種偏差能力的不(bu)(bu)(bu)(bu)同(tong),鑒于其需要膜片(pian)能復雜的彎曲,所以單膜片(pian)聯(lian)軸器(qi)(qi)(qi)不(bu)(bu)(bu)(bu)太(tai)適(shi)應偏心。而雙膜片(pian)聯(lian)軸器(qi)(qi)(qi)可以同(tong)時曲向不(bu)(bu)(bu)(bu)同(tong)的方向,以此來補(bu)償偏心。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經過車削(xue),銑削(xue),和拉削(xue)等機加(jia)工(gong)(gong)方法加(jia)工(gong)(gong)而(er)成(cheng),再經過整(zheng)體熱處理。以(yi)保(bao)證足夠(gou)的機械(xie)強度,市面(mian)上還(huan)有(you)一種爪盤是(shi)鑄件,能夠(gou)大(da)批(pi)量的生(sheng)產,而(er)且免去了加(jia)工(gong)(gong)損(sun)耗(hao)。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的使用溫(wen)度,一般為(wei)-35至+80度。
星形聯軸(zhou)器高速運轉時(shi)由于受離(li)心力的(de)(de)(de)(de)(de)作用而產生的(de)(de)(de)(de)(de)徑向運動將加(jia)速其(qi)磨(mo)損,加(jia)設外(wai)殼(ke)。除了能防塵存油外(wai),減薄量(liang)不(bu)(bu)足可能會造(zao)成(cheng)干涉,減薄量(liang)過(guo)大(da)會削弱齒(chi)(chi)(chi)(chi)(chi)的(de)(de)(de)(de)(de)強度,且會側隙很大(da)。外(wai)齒(chi)(chi)(chi)(chi)(chi)的(de)(de)(de)(de)(de)接觸條件得(de)到改(gai)善(shan),避免了在(zai)角位移條件下(xia)直齒(chi)(chi)(chi)(chi)(chi)齒(chi)(chi)(chi)(chi)(chi)端(duan)棱(leng)邊擠壓,應(ying)力集中的(de)(de)(de)(de)(de)弊(bi)端(duan),同時(shi)改(gai)善(shan)了齒(chi)(chi)(chi)(chi)(chi)面摩擦、磨(mo)損狀(zhuang)況,降低了噪聲,維(wei)修周期長。星形彈性聯軸(zhou)器外(wai)齒(chi)(chi)(chi)(chi)(chi)套齒(chi)(chi)(chi)(chi)(chi)端(duan)呈喇叭形狀(zhuang),故不(bu)(bu)宜(yi)在(zai)高速和有(you)沖擊載荷(he)情(qing)況下(xia)使(shi)用,也不(bu)(bu)宜(yi)用于立軸(zhou)的(de)(de)(de)(de)(de)聯接。星型彈性聯軸(zhou)器整體結(jie)構設計時(shi),要(yao)充分注意齒(chi)(chi)(chi)(chi)(chi)面與(yu)滾子之(zhi)間的(de)(de)(de)(de)(de)潤滑及(ji)防塵,還(huan)有(you)安全防護作用。因為鏈條萬一(yi)破斷,可能造(zao)成(cheng)人(ren)身事(shi)故。鼓度曲線(xian)曲率半徑與(yu)內齒(chi)(chi)(chi)(chi)(chi)單側減薄量(liang)成(cheng)正比,即它與(yu)齒(chi)(chi)(chi)(chi)(chi)的(de)(de)(de)(de)(de)嚙合間隙有(you)關,使(shi)內、外(wai)齒(chi)(chi)(chi)(chi)(chi)裝拆十(shi)分方便。
星(xing)型(xing)聯(lian)(lian)(lian)(lian)軸器(qi)(qi)有(you)時被誤認為是梅花聯(lian)(lian)(lian)(lian)軸器(qi)(qi),他們安(an)裝后的(de)(de)外形(xing)(xing)(xing)幾(ji)乎相似,但是同(tong)(tong)等(deng)型(xing)號下,星(xing)形(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸器(qi)(qi)承受的(de)(de)扭力(li)(li)更大,相對(dui)梅花聯(lian)(lian)(lian)(lian)軸器(qi)(qi),它(ta)的(de)(de)內孔和(he)外形(xing)(xing)(xing)可(ke)以(yi)做(zuo)到更小。星(xing)形(xing)(xing)(xing)彈(dan)(dan)性(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸器(qi)(qi)聚氨脂(zhi)彈(dan)(dan)性(xing)(xing)(xing)體由(you)凸(tu)(tu)形(xing)(xing)(xing)爪塊限(xian)(xian)制,聯(lian)(lian)(lian)(lian)軸器(qi)(qi)是以(yi)工(gong)程(cheng)塑料(liao)作彈(dan)(dan)性(xing)(xing)(xing)元件(jian)(jian),適用于(yu)聯(lian)(lian)(lian)(lian)接兩同(tong)(tong)軸線的(de)(de)傳(chuan)動(dong)軸系,具有(you)補償兩軸相對(dui)偏移、緩沖(chong)、減(jian)震(zhen)、耐磨(mo)性(xing)(xing)(xing)能,適應場合普遍 ,傳(chuan)遞轉矩20-35000.N.M,工(gong)作溫度-35-+80攝氏度。星(xing)型(xing)彈(dan)(dan)性(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸器(qi)(qi)中的(de)(de)彈(dan)(dan)性(xing)(xing)(xing)元件(jian)(jian)是工(gong)程(cheng)塑料(liao),由(you)于(yu)該(gai)工(gong)程(cheng)塑料(liao)具有(you)良好(hao)的(de)(de)彈(dan)(dan)性(xing)(xing)(xing)、緩沖(chong)性(xing)(xing)(xing)、減(jian)震(zhen)性(xing)(xing)(xing)、耐磨(mo)性(xing)(xing)(xing),因此能很好(hao)的(de)(de)補償兩傳(chuan)動(dong)軸系之間的(de)(de)各種位移.星(xing)形(xing)(xing)(xing)彈(dan)(dan)性(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸器(qi)(qi)的(de)(de)聚氨脂(zhi)彈(dan)(dan)性(xing)(xing)(xing)體由(you)凸(tu)(tu)形(xing)(xing)(xing)爪塊限(xian)(xian)制。特點:預應力(li)(li)下無齒隙的(de)(de)連(lian)接,用于(yu)主(zhu)軸傳(chuan)動(dong)、升降平臺(tai)和(he)機床(chuang)等(deng)。
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