膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結構緊湊(cou),傳遞扭矩大,使用壽(shou)命長(chang),免維護,耐(nai)(nai)高溫,耐(nai)(nai)酸(suan)堿防(fang)腐蝕,適用于高溫高速及有腐蝕工況環境的軸系傳動。
膜片(pian)型聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)能(neng)補償主(zhu)動機(ji)與從(cong)動機(ji)之間由于制造誤差(cha)、安裝(zhuang)誤差(cha)、承載變(bian)形以及溫升變(bian)化(hua)的影響(xiang)等所引起的軸(zhou)(zhou)向(xiang)、徑(jing)向(xiang)和角向(xiang)偏(pian)移。膜片(pian)彈性聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)屬金屬彈性元(yuan)件撓(nao)性聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi),其依靠金屬聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)膜片(pian)來聯(lian)(lian)接主(zhu)、從(cong)動機(ji)傳遞扭矩,具有彈性減(jian)振(zhen)、無(wu)噪聲、不需潤滑的優點。
膜(mo)(mo)片(pian)(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)至(zhi)少由一(yi)個膜(mo)(mo)片(pian)(pian)(pian)和(he)兩個軸(zhou)(zhou)(zhou)(zhou)套(tao)組成。膜(mo)(mo)片(pian)(pian)(pian)被用(yong)銷釘(ding)緊(jin)固在軸(zhou)(zhou)(zhou)(zhou)套(tao)上一(yi)般(ban)不會(hui)松(song)動(dong)或引起膜(mo)(mo)片(pian)(pian)(pian)和(he)軸(zhou)(zhou)(zhou)(zhou)套(tao)之(zhi)間的反(fan)沖。有(you)一(yi)些生產(chan)商提供(gong)兩個膜(mo)(mo)片(pian)(pian)(pian)的,也有(you)提供(gong)三個膜(mo)(mo)片(pian)(pian)(pian)的,中(zhong)間有(you)一(yi)個或兩個剛性(xing)元(yuan)件(jian),兩邊 再連在軸(zhou)(zhou)(zhou)(zhou)套(tao)上。單膜(mo)(mo)片(pian)(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)和(he)雙膜(mo)(mo)片(pian)(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)的不同之(zhi)處(chu)是處(chu)理各種偏差能力的不同,鑒于其需要膜(mo)(mo)片(pian)(pian)(pian)能復雜的彎曲(qu),所以單膜(mo)(mo)片(pian)(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)不太適應(ying)偏心(xin)。而雙膜(mo)(mo)片(pian)(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)可以同時曲(qu)向不同的方(fang)向,以此(ci)來補(bu)償偏心(xin)。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經過車削(xue),銑削(xue),和拉削(xue)等機(ji)(ji)加(jia)工方法加(jia)工而成,再經過整體熱處理(li)。以(yi)保(bao)證足夠的機(ji)(ji)械強度,市(shi)面(mian)上還(huan)有一種(zhong)爪盤是鑄(zhu)件(jian),能夠大批(pi)量的生產,而且免去了加(jia)工損耗。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的(de)使用溫度,一般為-35至+80度。
星形聯(lian)軸器(qi)(qi)高(gao)速運轉時由于受(shou)離心力的(de)(de)作用而產生的(de)(de)徑向(xiang)運動將加(jia)速其磨(mo)損,加(jia)設(she)外(wai)(wai)殼。除了(le)能防(fang)塵(chen)存(cun)油外(wai)(wai),減薄量不足可(ke)能會(hui)造成(cheng)(cheng)干(gan)涉,減薄量過大(da)(da)會(hui)削弱齒(chi)(chi)(chi)(chi)(chi)(chi)的(de)(de)強度,且會(hui)側隙很(hen)大(da)(da)。外(wai)(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)的(de)(de)接(jie)觸條件得到改善,避免了(le)在角位移(yi)條件下直(zhi)齒(chi)(chi)(chi)(chi)(chi)(chi)齒(chi)(chi)(chi)(chi)(chi)(chi)端棱邊擠壓,應力集中的(de)(de)弊端,同時改善了(le)齒(chi)(chi)(chi)(chi)(chi)(chi)面摩擦、磨(mo)損狀況(kuang),降低了(le)噪聲(sheng),維修周期長(chang)。星形彈(dan)性(xing)聯(lian)軸器(qi)(qi)外(wai)(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)套齒(chi)(chi)(chi)(chi)(chi)(chi)端呈喇(la)叭形狀,故不宜在高(gao)速和(he)有(you)(you)沖擊載(zai)荷情況(kuang)下使用,也不宜用于立(li)軸的(de)(de)聯(lian)接(jie)。星型彈(dan)性(xing)聯(lian)軸器(qi)(qi)整體結構設(she)計(ji)時,要充(chong)分注(zhu)意齒(chi)(chi)(chi)(chi)(chi)(chi)面與滾子之間(jian)的(de)(de)潤滑及防(fang)塵(chen),還有(you)(you)安全防(fang)護作用。因為鏈(lian)條萬一破斷,可(ke)能造成(cheng)(cheng)人身事故。鼓度曲(qu)線曲(qu)率半徑與內齒(chi)(chi)(chi)(chi)(chi)(chi)單(dan)側減薄量成(cheng)(cheng)正(zheng)比,即它與齒(chi)(chi)(chi)(chi)(chi)(chi)的(de)(de)嚙合間(jian)隙有(you)(you)關,使內、外(wai)(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)裝拆十(shi)分方便。
星(xing)型聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)(qi)有(you)時被(bei)誤認為是梅(mei)花(hua)聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)(qi),他們(men)安裝后(hou)的(de)外(wai)形(xing)(xing)(xing)幾乎相似(si),但(dan)是同(tong)等(deng)型號下(xia),星(xing)形(xing)(xing)(xing)聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)(qi)承受(shou)的(de)扭力更(geng)大(da),相對(dui)(dui)梅(mei)花(hua)聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)(qi),它的(de)內孔和外(wai)形(xing)(xing)(xing)可以做到更(geng)小。星(xing)形(xing)(xing)(xing)彈(dan)(dan)(dan)(dan)性(xing)(xing)(xing)(xing)聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)(qi)聚氨(an)脂(zhi)彈(dan)(dan)(dan)(dan)性(xing)(xing)(xing)(xing)體(ti)由凸形(xing)(xing)(xing)爪(zhua)塊(kuai)限制,聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)(qi)是以工(gong)程(cheng)塑(su)料(liao)作(zuo)(zuo)彈(dan)(dan)(dan)(dan)性(xing)(xing)(xing)(xing)元件(jian),適(shi)用于(yu)(yu)聯接兩(liang)同(tong)軸(zhou)(zhou)線的(de)傳動軸(zhou)(zhou)系,具有(you)補償兩(liang)軸(zhou)(zhou)相對(dui)(dui)偏移、緩沖、減(jian)震、耐磨性(xing)(xing)(xing)(xing)能(neng),適(shi)應(ying)場(chang)合普遍(bian) ,傳遞(di)轉矩20-35000.N.M,工(gong)作(zuo)(zuo)溫度-35-+80攝氏度。星(xing)型彈(dan)(dan)(dan)(dan)性(xing)(xing)(xing)(xing)聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)(qi)中的(de)彈(dan)(dan)(dan)(dan)性(xing)(xing)(xing)(xing)元件(jian)是工(gong)程(cheng)塑(su)料(liao),由于(yu)(yu)該工(gong)程(cheng)塑(su)料(liao)具有(you)良(liang)好的(de)彈(dan)(dan)(dan)(dan)性(xing)(xing)(xing)(xing)、緩沖性(xing)(xing)(xing)(xing)、減(jian)震性(xing)(xing)(xing)(xing)、耐磨性(xing)(xing)(xing)(xing),因此能(neng)很好的(de)補償兩(liang)傳動軸(zhou)(zhou)系之間的(de)各種位移.星(xing)形(xing)(xing)(xing)彈(dan)(dan)(dan)(dan)性(xing)(xing)(xing)(xing)聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)(qi)的(de)聚氨(an)脂(zhi)彈(dan)(dan)(dan)(dan)性(xing)(xing)(xing)(xing)體(ti)由凸形(xing)(xing)(xing)爪(zhua)塊(kuai)限制。特點:預應(ying)力下(xia)無齒隙的(de)連接,用于(yu)(yu)主軸(zhou)(zhou)傳動、升(sheng)降平(ping)臺和機床等(deng)。
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