膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結構(gou)緊湊,傳遞扭矩大,使用壽命(ming)長,免維護,耐高溫,耐酸(suan)堿防(fang)腐蝕,適用于高溫高速及有腐蝕工況環境的軸(zhou)系傳動。
膜(mo)(mo)片型聯(lian)(lian)軸(zhou)器能補償主動機與從動機之間由(you)于制造誤(wu)(wu)差、安(an)裝誤(wu)(wu)差、承載變形以及(ji)溫升(sheng)變化的(de)影響(xiang)等所引起的(de)軸(zhou)向、徑向和角向偏移(yi)。膜(mo)(mo)片彈(dan)性聯(lian)(lian)軸(zhou)器屬(shu)(shu)金(jin)屬(shu)(shu)彈(dan)性元件撓性聯(lian)(lian)軸(zhou)器,其依靠金(jin)屬(shu)(shu)聯(lian)(lian)軸(zhou)器膜(mo)(mo)片來聯(lian)(lian)接主、從動機傳遞扭(niu)矩,具有彈(dan)性減(jian)振(zhen)、無噪聲、不需潤滑的(de)優點。
膜片(pian)(pian)(pian)聯軸(zhou)器(qi)至少由一個(ge)膜片(pian)(pian)(pian)和兩(liang)個(ge)軸(zhou)套(tao)組成。膜片(pian)(pian)(pian)被(bei)用銷釘緊固在軸(zhou)套(tao)上(shang)一般不(bu)會松動(dong)或(huo)引起膜片(pian)(pian)(pian)和軸(zhou)套(tao)之間的反沖。有(you)一些(xie)生產商提(ti)供兩(liang)個(ge)膜片(pian)(pian)(pian)的,也有(you)提(ti)供三個(ge)膜片(pian)(pian)(pian)的,中間有(you)一個(ge)或(huo)兩(liang)個(ge)剛性元件,兩(liang)邊 再連在軸(zhou)套(tao)上(shang)。單膜片(pian)(pian)(pian)聯軸(zhou)器(qi)和雙膜片(pian)(pian)(pian)聯軸(zhou)器(qi)的不(bu)同之處(chu)是處(chu)理各種偏差能力(li)的不(bu)同,鑒(jian)于(yu)其需要膜片(pian)(pian)(pian)能復雜的彎(wan)曲(qu),所以單膜片(pian)(pian)(pian)聯軸(zhou)器(qi)不(bu)太適應偏心。而雙膜片(pian)(pian)(pian)聯軸(zhou)器(qi)可(ke)以同時曲(qu)向不(bu)同的方向,以此來補償(chang)偏心。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經過車削(xue),銑削(xue),和拉(la)削(xue)等機(ji)(ji)加工(gong)方法加工(gong)而(er)成,再經過整體熱(re)處理。以保證足夠的機(ji)(ji)械強度,市面上還(huan)有一種爪盤是鑄件,能夠大批量的生產,而(er)且免去了加工(gong)損耗。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的使用(yong)溫(wen)度,一(yi)般為-35至(zhi)+80度。
星(xing)形(xing)聯(lian)(lian)軸(zhou)器(qi)(qi)高速(su)運(yun)轉時(shi)由于(yu)受離(li)心力的(de)作用(yong)(yong)(yong)而產(chan)生的(de)徑(jing)向運(yun)動將加速(su)其磨損(sun),加設外(wai)殼。除了(le)能(neng)防(fang)(fang)塵(chen)存油(you)外(wai),減(jian)薄量(liang)(liang)不(bu)足可(ke)能(neng)會(hui)造成(cheng)干涉,減(jian)薄量(liang)(liang)過大(da)會(hui)削弱齒(chi)(chi)(chi)(chi)(chi)(chi)的(de)強度,且會(hui)側(ce)隙很大(da)。外(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)的(de)接(jie)觸條件得到改善,避免了(le)在(zai)角(jiao)位移條件下(xia)直齒(chi)(chi)(chi)(chi)(chi)(chi)齒(chi)(chi)(chi)(chi)(chi)(chi)端棱邊擠壓,應力集中的(de)弊端,同時(shi)改善了(le)齒(chi)(chi)(chi)(chi)(chi)(chi)面(mian)摩擦、磨損(sun)狀(zhuang)況(kuang),降低了(le)噪聲,維(wei)修周(zhou)期長。星(xing)形(xing)彈性(xing)聯(lian)(lian)軸(zhou)器(qi)(qi)外(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)套(tao)齒(chi)(chi)(chi)(chi)(chi)(chi)端呈喇叭(ba)形(xing)狀(zhuang),故不(bu)宜在(zai)高速(su)和有沖(chong)擊(ji)載荷情況(kuang)下(xia)使用(yong)(yong)(yong),也不(bu)宜用(yong)(yong)(yong)于(yu)立軸(zhou)的(de)聯(lian)(lian)接(jie)。星(xing)型彈性(xing)聯(lian)(lian)軸(zhou)器(qi)(qi)整體結構(gou)設計時(shi),要(yao)充(chong)分注意齒(chi)(chi)(chi)(chi)(chi)(chi)面(mian)與(yu)滾子之間(jian)的(de)潤滑及防(fang)(fang)塵(chen),還有安全(quan)防(fang)(fang)護作用(yong)(yong)(yong)。因為鏈條萬(wan)一破斷,可(ke)能(neng)造成(cheng)人身事故。鼓度曲(qu)線曲(qu)率半徑(jing)與(yu)內齒(chi)(chi)(chi)(chi)(chi)(chi)單(dan)側(ce)減(jian)薄量(liang)(liang)成(cheng)正比(bi),即它與(yu)齒(chi)(chi)(chi)(chi)(chi)(chi)的(de)嚙合間(jian)隙有關,使內、外(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)裝拆十(shi)分方(fang)便。
星型(xing)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)有(you)時被(bei)誤認為是(shi)梅(mei)花(hua)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi),他們安裝后的(de)外(wai)形(xing)(xing)(xing)幾乎(hu)相(xiang)(xiang)似,但是(shi)同(tong)等(deng)型(xing)號下(xia),星形(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)承受的(de)扭(niu)力(li)更大,相(xiang)(xiang)對(dui)梅(mei)花(hua)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi),它的(de)內孔和(he)外(wai)形(xing)(xing)(xing)可(ke)以做到更小(xiao)。星形(xing)(xing)(xing)彈性(xing)(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)聚氨脂彈性(xing)(xing)(xing)(xing)體由(you)凸形(xing)(xing)(xing)爪塊限制,聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)是(shi)以工(gong)(gong)程塑(su)料(liao)作彈性(xing)(xing)(xing)(xing)元件,適(shi)用于(yu)聯(lian)(lian)(lian)(lian)接兩同(tong)軸(zhou)(zhou)(zhou)線的(de)傳(chuan)動軸(zhou)(zhou)(zhou)系(xi),具有(you)補償兩軸(zhou)(zhou)(zhou)相(xiang)(xiang)對(dui)偏移、緩(huan)沖、減震(zhen)、耐(nai)磨性(xing)(xing)(xing)(xing)能,適(shi)應(ying)場合普遍 ,傳(chuan)遞(di)轉(zhuan)矩20-35000.N.M,工(gong)(gong)作溫度-35-+80攝氏度。星型(xing)彈性(xing)(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)中的(de)彈性(xing)(xing)(xing)(xing)元件是(shi)工(gong)(gong)程塑(su)料(liao),由(you)于(yu)該工(gong)(gong)程塑(su)料(liao)具有(you)良好的(de)彈性(xing)(xing)(xing)(xing)、緩(huan)沖性(xing)(xing)(xing)(xing)、減震(zhen)性(xing)(xing)(xing)(xing)、耐(nai)磨性(xing)(xing)(xing)(xing),因此(ci)能很好的(de)補償兩傳(chuan)動軸(zhou)(zhou)(zhou)系(xi)之(zhi)間的(de)各種位移.星形(xing)(xing)(xing)彈性(xing)(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)的(de)聚氨脂彈性(xing)(xing)(xing)(xing)體由(you)凸形(xing)(xing)(xing)爪塊限制。特點(dian):預應(ying)力(li)下(xia)無齒隙的(de)連接,用于(yu)主軸(zhou)(zhou)(zhou)傳(chuan)動、升降平臺和(he)機床等(deng)。
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