膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結(jie)構緊湊(cou),傳(chuan)遞扭矩大,使用壽命長,免維護,耐(nai)高溫,耐(nai)酸堿防腐蝕,適(shi)用于高溫高速及(ji)有腐蝕工況環境的軸(zhou)系傳(chuan)動。
膜片型(xing)聯(lian)軸(zhou)器(qi)(qi)能補償主動機與從(cong)動機之(zhi)間由于制(zhi)造誤差、安裝誤差、承載變形以(yi)及溫(wen)升變化(hua)的影響等所引(yin)起的軸(zhou)向、徑向和角向偏移。膜片彈(dan)性聯(lian)軸(zhou)器(qi)(qi)屬(shu)金(jin)屬(shu)彈(dan)性元(yuan)件撓性聯(lian)軸(zhou)器(qi)(qi),其(qi)依靠金(jin)屬(shu)聯(lian)軸(zhou)器(qi)(qi)膜片來聯(lian)接(jie)主、從(cong)動機傳遞扭矩,具有彈(dan)性減振、無噪聲、不(bu)需潤滑(hua)的優點。
膜(mo)(mo)片(pian)(pian)(pian)(pian)(pian)聯軸(zhou)器(qi)至少(shao)由一個(ge)(ge)膜(mo)(mo)片(pian)(pian)(pian)(pian)(pian)和(he)兩(liang)個(ge)(ge)軸(zhou)套組成。膜(mo)(mo)片(pian)(pian)(pian)(pian)(pian)被用銷釘(ding)緊固(gu)在軸(zhou)套上(shang)(shang)一般不(bu)(bu)會松動(dong)或引起膜(mo)(mo)片(pian)(pian)(pian)(pian)(pian)和(he)軸(zhou)套之間的反沖。有一些生產商提(ti)(ti)供(gong)兩(liang)個(ge)(ge)膜(mo)(mo)片(pian)(pian)(pian)(pian)(pian)的,也有提(ti)(ti)供(gong)三個(ge)(ge)膜(mo)(mo)片(pian)(pian)(pian)(pian)(pian)的,中間有一個(ge)(ge)或兩(liang)個(ge)(ge)剛性(xing)元件,兩(liang)邊 再(zai)連在軸(zhou)套上(shang)(shang)。單膜(mo)(mo)片(pian)(pian)(pian)(pian)(pian)聯軸(zhou)器(qi)和(he)雙膜(mo)(mo)片(pian)(pian)(pian)(pian)(pian)聯軸(zhou)器(qi)的不(bu)(bu)同(tong)之處是處理各種偏差能(neng)(neng)力的不(bu)(bu)同(tong),鑒于其需要膜(mo)(mo)片(pian)(pian)(pian)(pian)(pian)能(neng)(neng)復雜的彎曲(qu),所以單膜(mo)(mo)片(pian)(pian)(pian)(pian)(pian)聯軸(zhou)器(qi)不(bu)(bu)太(tai)適(shi)應偏心。而雙膜(mo)(mo)片(pian)(pian)(pian)(pian)(pian)聯軸(zhou)器(qi)可以同(tong)時曲(qu)向(xiang)不(bu)(bu)同(tong)的方向(xiang),以此來(lai)補償(chang)偏心。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經過車削(xue),銑削(xue),和拉削(xue)等機(ji)(ji)加工(gong)方法加工(gong)而成,再經過整體熱(re)處(chu)理。以保證足夠的(de)機(ji)(ji)械(xie)強度,市面上還有一種(zhong)爪(zhua)盤是鑄件(jian),能夠大批量的(de)生產,而且免去了(le)加工(gong)損耗。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的使用溫度,一般為-35至+80度。
星(xing)(xing)形聯軸器(qi)高(gao)速運(yun)轉時(shi)由于受離(li)心力(li)(li)的作(zuo)用(yong)而產生(sheng)的徑向運(yun)動將加速其磨損,加設外(wai)殼(ke)。除了能防塵(chen)存油外(wai),減(jian)薄(bo)量(liang)不(bu)足可能會(hui)造成(cheng)(cheng)干涉,減(jian)薄(bo)量(liang)過大會(hui)削弱齒(chi)(chi)(chi)的強(qiang)度,且(qie)會(hui)側隙(xi)很大。外(wai)齒(chi)(chi)(chi)的接觸條(tiao)(tiao)件(jian)得到(dao)改善(shan),避免了在角位移條(tiao)(tiao)件(jian)下直齒(chi)(chi)(chi)齒(chi)(chi)(chi)端棱邊擠壓,應力(li)(li)集(ji)中的弊(bi)端,同時(shi)改善(shan)了齒(chi)(chi)(chi)面摩擦、磨損狀況,降低(di)了噪聲,維修(xiu)周(zhou)期長。星(xing)(xing)形彈性聯軸器(qi)外(wai)齒(chi)(chi)(chi)套齒(chi)(chi)(chi)端呈喇叭(ba)形狀,故不(bu)宜(yi)在高(gao)速和(he)有(you)沖擊(ji)載荷情況下使(shi)用(yong),也不(bu)宜(yi)用(yong)于立(li)軸的聯接。星(xing)(xing)型彈性聯軸器(qi)整體結(jie)構設計(ji)時(shi),要充分注意齒(chi)(chi)(chi)面與滾子之(zhi)間的潤滑及防塵(chen),還有(you)安全(quan)防護作(zuo)用(yong)。因為鏈條(tiao)(tiao)萬一破斷,可能造成(cheng)(cheng)人身事故。鼓度曲(qu)(qu)線曲(qu)(qu)率半徑與內(nei)齒(chi)(chi)(chi)單側減(jian)薄(bo)量(liang)成(cheng)(cheng)正比,即它與齒(chi)(chi)(chi)的嚙合間隙(xi)有(you)關,使(shi)內(nei)、外(wai)齒(chi)(chi)(chi)裝拆十分方便。
星型(xing)(xing)聯(lian)(lian)(lian)軸(zhou)(zhou)器(qi)(qi)有時被誤認(ren)為是(shi)梅花(hua)聯(lian)(lian)(lian)軸(zhou)(zhou)器(qi)(qi),他們安裝后的外形(xing)(xing)(xing)幾乎相(xiang)(xiang)似,但是(shi)同等(deng)型(xing)(xing)號下(xia),星形(xing)(xing)(xing)聯(lian)(lian)(lian)軸(zhou)(zhou)器(qi)(qi)承受(shou)的扭力更大,相(xiang)(xiang)對(dui)梅花(hua)聯(lian)(lian)(lian)軸(zhou)(zhou)器(qi)(qi),它(ta)的內孔和外形(xing)(xing)(xing)可以做到(dao)更小。星形(xing)(xing)(xing)彈(dan)性(xing)(xing)聯(lian)(lian)(lian)軸(zhou)(zhou)器(qi)(qi)聚氨(an)脂(zhi)彈(dan)性(xing)(xing)體由(you)凸(tu)形(xing)(xing)(xing)爪塊(kuai)限制,聯(lian)(lian)(lian)軸(zhou)(zhou)器(qi)(qi)是(shi)以工程(cheng)塑料作(zuo)彈(dan)性(xing)(xing)元(yuan)件,適(shi)用(yong)(yong)于聯(lian)(lian)(lian)接兩(liang)同軸(zhou)(zhou)線的傳(chuan)(chuan)動軸(zhou)(zhou)系,具有補償兩(liang)軸(zhou)(zhou)相(xiang)(xiang)對(dui)偏移、緩沖、減(jian)震(zhen)、耐磨性(xing)(xing)能(neng),適(shi)應場(chang)合(he)普遍 ,傳(chuan)(chuan)遞轉(zhuan)矩20-35000.N.M,工作(zuo)溫度(du)-35-+80攝氏度(du)。星型(xing)(xing)彈(dan)性(xing)(xing)聯(lian)(lian)(lian)軸(zhou)(zhou)器(qi)(qi)中的彈(dan)性(xing)(xing)元(yuan)件是(shi)工程(cheng)塑料,由(you)于該工程(cheng)塑料具有良(liang)好的彈(dan)性(xing)(xing)、緩沖性(xing)(xing)、減(jian)震(zhen)性(xing)(xing)、耐磨性(xing)(xing),因此能(neng)很好的補償兩(liang)傳(chuan)(chuan)動軸(zhou)(zhou)系之間的各(ge)種(zhong)位移.星形(xing)(xing)(xing)彈(dan)性(xing)(xing)聯(lian)(lian)(lian)軸(zhou)(zhou)器(qi)(qi)的聚氨(an)脂(zhi)彈(dan)性(xing)(xing)體由(you)凸(tu)形(xing)(xing)(xing)爪塊(kuai)限制。特(te)點(dian):預應力下(xia)無(wu)齒隙的連接,用(yong)(yong)于主軸(zhou)(zhou)傳(chuan)(chuan)動、升降平(ping)臺和機床等(deng)。
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