膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結構(gou)緊(jin)湊,傳(chuan)遞扭矩大,使用壽命(ming)長(chang),免維護,耐(nai)高溫(wen),耐(nai)酸堿防腐(fu)蝕,適用于(yu)高溫(wen)高速及有腐(fu)蝕工況(kuang)環(huan)境的軸系(xi)傳(chuan)動。
膜(mo)片(pian)型聯(lian)軸器(qi)能補償主動機與從動機之間由(you)于制造誤(wu)差(cha)、安裝誤(wu)差(cha)、承載變(bian)形以及(ji)溫(wen)升變(bian)化的(de)影(ying)響等(deng)所引(yin)起的(de)軸向(xiang)、徑向(xiang)和角向(xiang)偏移。膜(mo)片(pian)彈(dan)性聯(lian)軸器(qi)屬金屬彈(dan)性元件撓(nao)性聯(lian)軸器(qi),其(qi)依靠金屬聯(lian)軸器(qi)膜(mo)片(pian)來聯(lian)接主、從動機傳遞(di)扭矩,具(ju)有彈(dan)性減振、無噪(zao)聲、不(bu)需潤滑(hua)的(de)優點。
膜(mo)(mo)片(pian)(pian)(pian)(pian)聯(lian)軸(zhou)(zhou)器(qi)(qi)至少(shao)由一(yi)個(ge)(ge)膜(mo)(mo)片(pian)(pian)(pian)(pian)和(he)兩個(ge)(ge)軸(zhou)(zhou)套(tao)(tao)組成(cheng)。膜(mo)(mo)片(pian)(pian)(pian)(pian)被用(yong)銷釘緊固(gu)在軸(zhou)(zhou)套(tao)(tao)上一(yi)般不會松動或(huo)引(yin)起膜(mo)(mo)片(pian)(pian)(pian)(pian)和(he)軸(zhou)(zhou)套(tao)(tao)之間的(de)(de)反沖。有一(yi)些生產商提(ti)供(gong)兩個(ge)(ge)膜(mo)(mo)片(pian)(pian)(pian)(pian)的(de)(de),也(ye)有提(ti)供(gong)三個(ge)(ge)膜(mo)(mo)片(pian)(pian)(pian)(pian)的(de)(de),中(zhong)間有一(yi)個(ge)(ge)或(huo)兩個(ge)(ge)剛性元件,兩邊 再連(lian)在軸(zhou)(zhou)套(tao)(tao)上。單膜(mo)(mo)片(pian)(pian)(pian)(pian)聯(lian)軸(zhou)(zhou)器(qi)(qi)和(he)雙膜(mo)(mo)片(pian)(pian)(pian)(pian)聯(lian)軸(zhou)(zhou)器(qi)(qi)的(de)(de)不同(tong)之處是處理各種偏差能力的(de)(de)不同(tong),鑒于其(qi)需要膜(mo)(mo)片(pian)(pian)(pian)(pian)能復雜的(de)(de)彎曲,所以(yi)單膜(mo)(mo)片(pian)(pian)(pian)(pian)聯(lian)軸(zhou)(zhou)器(qi)(qi)不太適應(ying)偏心。而(er)雙膜(mo)(mo)片(pian)(pian)(pian)(pian)聯(lian)軸(zhou)(zhou)器(qi)(qi)可以(yi)同(tong)時曲向(xiang)不同(tong)的(de)(de)方向(xiang),以(yi)此來補償(chang)偏心。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經過(guo)車削,銑削,和(he)拉(la)削等機(ji)加(jia)工(gong)方法(fa)加(jia)工(gong)而成(cheng),再經過(guo)整體熱處理。以(yi)保證(zheng)足(zu)夠的機(ji)械強度,市面上還有一種(zhong)爪(zhua)盤(pan)是鑄件,能夠大批(pi)量的生產,而且免去了(le)加(jia)工(gong)損(sun)耗。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的(de)使用溫度,一般為-35至+80度。
星形聯(lian)軸(zhou)器(qi)高速(su)運轉時(shi)由于受離心力(li)的(de)作(zuo)用(yong)(yong)而產生(sheng)的(de)徑(jing)向運動將加速(su)其(qi)磨損(sun),加設外(wai)(wai)殼。除了(le)能防塵存油外(wai)(wai),減(jian)薄量不(bu)(bu)足可能會造(zao)(zao)成干(gan)涉,減(jian)薄量過大會削弱齒(chi)(chi)(chi)(chi)(chi)(chi)的(de)強度,且會側隙很大。外(wai)(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)的(de)接觸(chu)條(tiao)件(jian)(jian)得到改善,避(bi)免(mian)了(le)在角(jiao)位移條(tiao)件(jian)(jian)下直(zhi)齒(chi)(chi)(chi)(chi)(chi)(chi)齒(chi)(chi)(chi)(chi)(chi)(chi)端棱邊擠壓,應(ying)力(li)集中(zhong)的(de)弊端,同時(shi)改善了(le)齒(chi)(chi)(chi)(chi)(chi)(chi)面摩擦、磨損(sun)狀況,降低了(le)噪(zao)聲(sheng),維修(xiu)周期長。星形彈性(xing)聯(lian)軸(zhou)器(qi)外(wai)(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)套齒(chi)(chi)(chi)(chi)(chi)(chi)端呈喇(la)叭(ba)形狀,故不(bu)(bu)宜(yi)在高速(su)和(he)有(you)(you)沖擊載荷情(qing)況下使用(yong)(yong),也不(bu)(bu)宜(yi)用(yong)(yong)于立軸(zhou)的(de)聯(lian)接。星型彈性(xing)聯(lian)軸(zhou)器(qi)整體結(jie)構設計時(shi),要充分注意(yi)齒(chi)(chi)(chi)(chi)(chi)(chi)面與滾子之(zhi)間(jian)的(de)潤(run)滑及防塵,還有(you)(you)安全防護(hu)作(zuo)用(yong)(yong)。因為(wei)鏈條(tiao)萬一破(po)斷(duan),可能造(zao)(zao)成人身事(shi)故。鼓度曲線曲率半徑(jing)與內齒(chi)(chi)(chi)(chi)(chi)(chi)單側減(jian)薄量成正比,即它(ta)與齒(chi)(chi)(chi)(chi)(chi)(chi)的(de)嚙合間(jian)隙有(you)(you)關(guan),使內、外(wai)(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)裝拆十(shi)分方便。
星(xing)(xing)型(xing)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)有時被誤(wu)認為(wei)是(shi)(shi)(shi)梅(mei)花聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi),他們(men)安裝后的(de)(de)外形(xing)幾乎相(xiang)(xiang)似,但(dan)是(shi)(shi)(shi)同等(deng)(deng)型(xing)號(hao)下(xia),星(xing)(xing)形(xing)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)承受(shou)的(de)(de)扭(niu)力更(geng)大(da),相(xiang)(xiang)對(dui)梅(mei)花聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi),它的(de)(de)內孔(kong)和外形(xing)可以(yi)做到更(geng)小。星(xing)(xing)形(xing)彈性(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)聚氨脂(zhi)彈性(xing)(xing)(xing)體由(you)凸形(xing)爪塊限制,聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)是(shi)(shi)(shi)以(yi)工程(cheng)塑(su)料(liao)作彈性(xing)(xing)(xing)元(yuan)件(jian),適用(yong)于(yu)聯(lian)(lian)(lian)(lian)接兩同軸(zhou)(zhou)(zhou)線(xian)的(de)(de)傳(chuan)(chuan)動軸(zhou)(zhou)(zhou)系,具(ju)有補(bu)償(chang)兩軸(zhou)(zhou)(zhou)相(xiang)(xiang)對(dui)偏移、緩沖、減(jian)震、耐磨性(xing)(xing)(xing)能(neng),適應場合普遍 ,傳(chuan)(chuan)遞轉矩20-35000.N.M,工作溫度-35-+80攝(she)氏度。星(xing)(xing)型(xing)彈性(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)中(zhong)的(de)(de)彈性(xing)(xing)(xing)元(yuan)件(jian)是(shi)(shi)(shi)工程(cheng)塑(su)料(liao),由(you)于(yu)該工程(cheng)塑(su)料(liao)具(ju)有良好的(de)(de)彈性(xing)(xing)(xing)、緩沖性(xing)(xing)(xing)、減(jian)震性(xing)(xing)(xing)、耐磨性(xing)(xing)(xing),因此能(neng)很好的(de)(de)補(bu)償(chang)兩傳(chuan)(chuan)動軸(zhou)(zhou)(zhou)系之間的(de)(de)各種(zhong)位移.星(xing)(xing)形(xing)彈性(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)的(de)(de)聚氨脂(zhi)彈性(xing)(xing)(xing)體由(you)凸形(xing)爪塊限制。特點:預應力下(xia)無齒隙的(de)(de)連接,用(yong)于(yu)主軸(zhou)(zhou)(zhou)傳(chuan)(chuan)動、升降平(ping)臺和機(ji)床等(deng)(deng)。
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