膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結(jie)構緊湊,傳(chuan)遞扭矩(ju)大,使用壽命長,免維(wei)護,耐(nai)高(gao)(gao)溫,耐(nai)酸堿防(fang)腐(fu)蝕,適用于(yu)高(gao)(gao)溫高(gao)(gao)速(su)及(ji)有腐(fu)蝕工況環境(jing)的軸系傳(chuan)動。
膜(mo)片(pian)型(xing)聯軸(zhou)器(qi)(qi)能補(bu)償主(zhu)動機與從動機之(zhi)間由(you)于制造誤(wu)差(cha)、安裝誤(wu)差(cha)、承(cheng)載變形以及溫升變化的影響等所引(yin)起(qi)的軸(zhou)向、徑向和角向偏移。膜(mo)片(pian)彈(dan)性聯軸(zhou)器(qi)(qi)屬金屬彈(dan)性元件(jian)撓性聯軸(zhou)器(qi)(qi),其依靠金屬聯軸(zhou)器(qi)(qi)膜(mo)片(pian)來聯接主(zhu)、從動機傳遞(di)扭矩,具有(you)彈(dan)性減振、無(wu)噪聲、不需潤(run)滑的優點(dian)。
膜(mo)(mo)片(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)器至少由一個膜(mo)(mo)片(pian)(pian)和兩個軸(zhou)(zhou)套組成。膜(mo)(mo)片(pian)(pian)被用銷釘緊固在軸(zhou)(zhou)套上(shang)一般不會(hui)松動或引起膜(mo)(mo)片(pian)(pian)和軸(zhou)(zhou)套之間(jian)的反沖。有(you)一些生產商提(ti)供兩個膜(mo)(mo)片(pian)(pian)的,也(ye)有(you)提(ti)供三個膜(mo)(mo)片(pian)(pian)的,中(zhong)間(jian)有(you)一個或兩個剛性元件,兩邊 再連在軸(zhou)(zhou)套上(shang)。單(dan)膜(mo)(mo)片(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)器和雙膜(mo)(mo)片(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)器的不同(tong)(tong)之處是處理各種偏(pian)差能力的不同(tong)(tong),鑒于(yu)其(qi)需要膜(mo)(mo)片(pian)(pian)能復雜的彎曲,所以單(dan)膜(mo)(mo)片(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)器不太適應(ying)偏(pian)心。而(er)雙膜(mo)(mo)片(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)器可以同(tong)(tong)時曲向不同(tong)(tong)的方向,以此(ci)來補償偏(pian)心。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經(jing)過(guo)車削(xue),銑削(xue),和拉(la)削(xue)等機(ji)加(jia)工(gong)方法加(jia)工(gong)而成,再經(jing)過(guo)整體熱處(chu)理。以保證足夠(gou)的機(ji)械(xie)強度,市面上還有一種爪盤(pan)是鑄件,能夠(gou)大批量(liang)的生產,而且免去(qu)了(le)加(jia)工(gong)損耗。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的使用溫(wen)度,一般(ban)為-35至+80度。
星形(xing)聯(lian)軸(zhou)器高速運轉時(shi)由(you)于受離(li)心力的作用(yong)而(er)產生的徑向運動將加速其磨損,加設外(wai)殼。除了能(neng)(neng)防(fang)(fang)塵存油外(wai),減薄量(liang)不(bu)(bu)(bu)足可(ke)能(neng)(neng)會造成(cheng)(cheng)干涉(she),減薄量(liang)過(guo)大(da)會削弱齒(chi)(chi)的強(qiang)度,且會側隙很大(da)。外(wai)齒(chi)(chi)的接(jie)觸(chu)條(tiao)件(jian)得到改(gai)善(shan)(shan),避免(mian)了在(zai)(zai)角位移條(tiao)件(jian)下直齒(chi)(chi)齒(chi)(chi)端(duan)(duan)棱邊擠壓,應力集中(zhong)的弊端(duan)(duan),同時(shi)改(gai)善(shan)(shan)了齒(chi)(chi)面摩擦、磨損狀況,降低了噪聲,維修周期長。星形(xing)彈性聯(lian)軸(zhou)器外(wai)齒(chi)(chi)套齒(chi)(chi)端(duan)(duan)呈喇(la)叭(ba)形(xing)狀,故(gu)不(bu)(bu)(bu)宜在(zai)(zai)高速和有(you)沖擊載荷情(qing)況下使(shi)用(yong),也不(bu)(bu)(bu)宜用(yong)于立軸(zhou)的聯(lian)接(jie)。星型(xing)彈性聯(lian)軸(zhou)器整體(ti)結構(gou)設計時(shi),要充分(fen)注意齒(chi)(chi)面與(yu)滾子之間(jian)的潤滑及防(fang)(fang)塵,還有(you)安(an)全(quan)防(fang)(fang)護作用(yong)。因為(wei)鏈條(tiao)萬一破斷,可(ke)能(neng)(neng)造成(cheng)(cheng)人身(shen)事故(gu)。鼓度曲線曲率半徑與(yu)內齒(chi)(chi)單側減薄量(liang)成(cheng)(cheng)正比(bi),即它與(yu)齒(chi)(chi)的嚙(nie)合間(jian)隙有(you)關,使(shi)內、外(wai)齒(chi)(chi)裝拆十分(fen)方便(bian)。
星(xing)(xing)型(xing)聯(lian)(lian)(lian)軸(zhou)器(qi)有時被誤認為是(shi)梅(mei)花聯(lian)(lian)(lian)軸(zhou)器(qi),他們安(an)裝后的(de)外(wai)形(xing)(xing)幾乎相(xiang)似,但是(shi)同等型(xing)號下,星(xing)(xing)形(xing)(xing)聯(lian)(lian)(lian)軸(zhou)器(qi)承受(shou)的(de)扭力(li)(li)更大,相(xiang)對(dui)梅(mei)花聯(lian)(lian)(lian)軸(zhou)器(qi),它(ta)的(de)內孔和外(wai)形(xing)(xing)可以做到(dao)更小(xiao)。星(xing)(xing)形(xing)(xing)彈(dan)(dan)性(xing)(xing)(xing)聯(lian)(lian)(lian)軸(zhou)器(qi)聚(ju)氨(an)脂(zhi)彈(dan)(dan)性(xing)(xing)(xing)體由(you)(you)凸(tu)形(xing)(xing)爪塊(kuai)(kuai)限(xian)制,聯(lian)(lian)(lian)軸(zhou)器(qi)是(shi)以工(gong)程(cheng)(cheng)塑料(liao)作(zuo)彈(dan)(dan)性(xing)(xing)(xing)元(yuan)件(jian),適用于(yu)(yu)聯(lian)(lian)(lian)接(jie)兩(liang)同軸(zhou)線(xian)的(de)傳動(dong)軸(zhou)系(xi),具有補(bu)償兩(liang)軸(zhou)相(xiang)對(dui)偏移、緩(huan)沖、減(jian)震、耐磨性(xing)(xing)(xing)能,適應(ying)場合普遍 ,傳遞(di)轉矩(ju)20-35000.N.M,工(gong)作(zuo)溫度-35-+80攝氏(shi)度。星(xing)(xing)型(xing)彈(dan)(dan)性(xing)(xing)(xing)聯(lian)(lian)(lian)軸(zhou)器(qi)中的(de)彈(dan)(dan)性(xing)(xing)(xing)元(yuan)件(jian)是(shi)工(gong)程(cheng)(cheng)塑料(liao),由(you)(you)于(yu)(yu)該(gai)工(gong)程(cheng)(cheng)塑料(liao)具有良好(hao)的(de)彈(dan)(dan)性(xing)(xing)(xing)、緩(huan)沖性(xing)(xing)(xing)、減(jian)震性(xing)(xing)(xing)、耐磨性(xing)(xing)(xing),因此能很(hen)好(hao)的(de)補(bu)償兩(liang)傳動(dong)軸(zhou)系(xi)之間的(de)各種位(wei)移.星(xing)(xing)形(xing)(xing)彈(dan)(dan)性(xing)(xing)(xing)聯(lian)(lian)(lian)軸(zhou)器(qi)的(de)聚(ju)氨(an)脂(zhi)彈(dan)(dan)性(xing)(xing)(xing)體由(you)(you)凸(tu)形(xing)(xing)爪塊(kuai)(kuai)限(xian)制。特點:預應(ying)力(li)(li)下無齒(chi)隙的(de)連(lian)接(jie),用于(yu)(yu)主軸(zhou)傳動(dong)、升(sheng)降平臺和機床等。
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