膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結構緊湊,傳遞扭矩大,使用壽(shou)命長,免維護,耐(nai)高(gao)溫,耐(nai)酸(suan)堿(jian)防腐(fu)蝕,適用于高(gao)溫高(gao)速及有(you)腐(fu)蝕工況環境(jing)的軸(zhou)系傳動。
膜片型聯軸(zhou)器能補(bu)償主動(dong)機與從動(dong)機之間由于制(zhi)造(zao)誤差、安裝誤差、承載變形以及溫升變化的(de)影(ying)響等所引起(qi)的(de)軸(zhou)向、徑向和角向偏(pian)移。膜片彈(dan)(dan)性聯軸(zhou)器屬金屬彈(dan)(dan)性元件撓性聯軸(zhou)器,其依靠(kao)金屬聯軸(zhou)器膜片來聯接主、從動(dong)機傳遞扭(niu)矩,具有彈(dan)(dan)性減振、無噪聲、不需潤滑的(de)優(you)點。
膜(mo)(mo)片(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)(zhou)器至少由一個(ge)(ge)膜(mo)(mo)片(pian)(pian)和(he)兩(liang)個(ge)(ge)軸(zhou)(zhou)(zhou)套組成。膜(mo)(mo)片(pian)(pian)被用銷釘緊固在(zai)軸(zhou)(zhou)(zhou)套上一般不(bu)(bu)(bu)會松動或(huo)引起膜(mo)(mo)片(pian)(pian)和(he)軸(zhou)(zhou)(zhou)套之間(jian)的(de)反(fan)沖。有(you)一些(xie)生產商提供(gong)兩(liang)個(ge)(ge)膜(mo)(mo)片(pian)(pian)的(de),也有(you)提供(gong)三(san)個(ge)(ge)膜(mo)(mo)片(pian)(pian)的(de),中間(jian)有(you)一個(ge)(ge)或(huo)兩(liang)個(ge)(ge)剛(gang)性元件,兩(liang)邊 再連(lian)在(zai)軸(zhou)(zhou)(zhou)套上。單膜(mo)(mo)片(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)(zhou)器和(he)雙膜(mo)(mo)片(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)(zhou)器的(de)不(bu)(bu)(bu)同(tong)(tong)之處是處理各種偏(pian)差能力的(de)不(bu)(bu)(bu)同(tong)(tong),鑒于其需要膜(mo)(mo)片(pian)(pian)能復(fu)雜的(de)彎曲,所以(yi)單膜(mo)(mo)片(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)(zhou)器不(bu)(bu)(bu)太適應偏(pian)心。而雙膜(mo)(mo)片(pian)(pian)聯(lian)(lian)軸(zhou)(zhou)(zhou)器可以(yi)同(tong)(tong)時曲向不(bu)(bu)(bu)同(tong)(tong)的(de)方向,以(yi)此來補(bu)償偏(pian)心。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經(jing)過(guo)車(che)削(xue),銑削(xue),和拉(la)削(xue)等機(ji)加工方法加工而成,再經(jing)過(guo)整(zheng)體熱處理(li)。以保(bao)證足夠的機(ji)械強度,市面上還有一種爪盤是(shi)鑄件,能(neng)夠大批量(liang)的生產,而且免去了(le)加工損耗。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的使用(yong)溫(wen)度,一般為-35至(zhi)+80度。
星形聯(lian)軸(zhou)(zhou)器(qi)高速(su)(su)運(yun)(yun)轉時由(you)于受離心力(li)的(de)(de)作用而產生的(de)(de)徑(jing)向運(yun)(yun)動將(jiang)加速(su)(su)其(qi)磨損(sun),加設外(wai)殼(ke)。除了能防塵存(cun)油外(wai),減薄(bo)量不(bu)足可能會(hui)造(zao)(zao)成(cheng)干(gan)涉(she),減薄(bo)量過大(da)會(hui)削弱齒(chi)(chi)的(de)(de)強度(du),且會(hui)側(ce)隙很大(da)。外(wai)齒(chi)(chi)的(de)(de)接觸條件(jian)(jian)得(de)到改善(shan),避免了在角(jiao)位移條件(jian)(jian)下直齒(chi)(chi)齒(chi)(chi)端棱邊(bian)擠壓(ya),應力(li)集(ji)中的(de)(de)弊(bi)端,同時改善(shan)了齒(chi)(chi)面摩(mo)擦(ca)、磨損(sun)狀況(kuang)(kuang),降低了噪聲,維(wei)修周(zhou)期長(chang)。星形彈性聯(lian)軸(zhou)(zhou)器(qi)外(wai)齒(chi)(chi)套齒(chi)(chi)端呈喇叭形狀,故(gu)不(bu)宜在高速(su)(su)和有沖(chong)擊載荷(he)情(qing)況(kuang)(kuang)下使用,也不(bu)宜用于立軸(zhou)(zhou)的(de)(de)聯(lian)接。星型彈性聯(lian)軸(zhou)(zhou)器(qi)整體結構(gou)設計時,要充分注意齒(chi)(chi)面與(yu)滾子之間(jian)的(de)(de)潤(run)滑及防塵,還有安全防護作用。因為鏈條萬一破斷,可能造(zao)(zao)成(cheng)人(ren)身(shen)事(shi)故(gu)。鼓度(du)曲(qu)線(xian)曲(qu)率(lv)半徑(jing)與(yu)內齒(chi)(chi)單側(ce)減薄(bo)量成(cheng)正比,即它與(yu)齒(chi)(chi)的(de)(de)嚙合間(jian)隙有關,使內、外(wai)齒(chi)(chi)裝拆十分方便。
星(xing)型(xing)(xing)聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)有時被誤(wu)認為是(shi)(shi)梅(mei)花聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi),他(ta)們安裝后的(de)(de)(de)(de)(de)外形(xing)幾乎相似,但是(shi)(shi)同等(deng)型(xing)(xing)號下(xia),星(xing)形(xing)聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)承受的(de)(de)(de)(de)(de)扭力(li)更(geng)大,相對梅(mei)花聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi),它的(de)(de)(de)(de)(de)內孔和(he)外形(xing)可以(yi)做到更(geng)小。星(xing)形(xing)彈(dan)(dan)(dan)性(xing)(xing)(xing)(xing)(xing)聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)聚氨脂彈(dan)(dan)(dan)性(xing)(xing)(xing)(xing)(xing)體由(you)凸形(xing)爪塊限(xian)制,聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)是(shi)(shi)以(yi)工(gong)(gong)(gong)程塑料(liao)作彈(dan)(dan)(dan)性(xing)(xing)(xing)(xing)(xing)元(yuan)件,適用于聯接兩同軸(zhou)(zhou)線的(de)(de)(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)軸(zhou)(zhou)系,具(ju)有補償(chang)兩軸(zhou)(zhou)相對偏移、緩(huan)沖、減震、耐磨(mo)性(xing)(xing)(xing)(xing)(xing)能,適應場合(he)普遍(bian) ,傳(chuan)(chuan)(chuan)(chuan)遞轉矩(ju)20-35000.N.M,工(gong)(gong)(gong)作溫度(du)-35-+80攝氏度(du)。星(xing)型(xing)(xing)彈(dan)(dan)(dan)性(xing)(xing)(xing)(xing)(xing)聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)中的(de)(de)(de)(de)(de)彈(dan)(dan)(dan)性(xing)(xing)(xing)(xing)(xing)元(yuan)件是(shi)(shi)工(gong)(gong)(gong)程塑料(liao),由(you)于該(gai)工(gong)(gong)(gong)程塑料(liao)具(ju)有良好的(de)(de)(de)(de)(de)彈(dan)(dan)(dan)性(xing)(xing)(xing)(xing)(xing)、緩(huan)沖性(xing)(xing)(xing)(xing)(xing)、減震性(xing)(xing)(xing)(xing)(xing)、耐磨(mo)性(xing)(xing)(xing)(xing)(xing),因(yin)此(ci)能很好的(de)(de)(de)(de)(de)補償(chang)兩傳(chuan)(chuan)(chuan)(chuan)動(dong)軸(zhou)(zhou)系之(zhi)間的(de)(de)(de)(de)(de)各種位(wei)移.星(xing)形(xing)彈(dan)(dan)(dan)性(xing)(xing)(xing)(xing)(xing)聯軸(zhou)(zhou)器(qi)(qi)(qi)(qi)的(de)(de)(de)(de)(de)聚氨脂彈(dan)(dan)(dan)性(xing)(xing)(xing)(xing)(xing)體由(you)凸形(xing)爪塊限(xian)制。特點:預應力(li)下(xia)無齒隙的(de)(de)(de)(de)(de)連接,用于主軸(zhou)(zhou)傳(chuan)(chuan)(chuan)(chuan)動(dong)、升降平臺和(he)機床等(deng)。
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