膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結構緊湊(cou),傳遞扭矩大,使用壽命長,免維護,耐高(gao)(gao)溫(wen),耐酸(suan)堿(jian)防腐(fu)蝕,適(shi)用于高(gao)(gao)溫(wen)高(gao)(gao)速及有腐(fu)蝕工況環境的軸系(xi)傳動(dong)。
膜(mo)片(pian)型聯軸器(qi)能補償主動機(ji)與從動機(ji)之(zhi)間由于制造誤差、安裝誤差、承載變形(xing)以及溫升變化的(de)影響等所(suo)引(yin)起的(de)軸向、徑向和角向偏移。膜(mo)片(pian)彈性(xing)(xing)聯軸器(qi)屬(shu)金屬(shu)彈性(xing)(xing)元(yuan)件撓(nao)性(xing)(xing)聯軸器(qi),其依靠金屬(shu)聯軸器(qi)膜(mo)片(pian)來聯接(jie)主、從動機(ji)傳遞扭矩(ju),具有彈性(xing)(xing)減振(zhen)、無(wu)噪聲、不需潤滑的(de)優點。
膜(mo)片(pian)(pian)(pian)聯軸(zhou)(zhou)(zhou)器至少由一(yi)個(ge)膜(mo)片(pian)(pian)(pian)和兩(liang)個(ge)軸(zhou)(zhou)(zhou)套(tao)組成。膜(mo)片(pian)(pian)(pian)被用銷釘緊固(gu)在軸(zhou)(zhou)(zhou)套(tao)上一(yi)般不(bu)(bu)會(hui)松動或引起膜(mo)片(pian)(pian)(pian)和軸(zhou)(zhou)(zhou)套(tao)之間(jian)的(de)反沖。有一(yi)些(xie)生產商提供兩(liang)個(ge)膜(mo)片(pian)(pian)(pian)的(de),也(ye)有提供三個(ge)膜(mo)片(pian)(pian)(pian)的(de),中間(jian)有一(yi)個(ge)或兩(liang)個(ge)剛性元件,兩(liang)邊 再連在軸(zhou)(zhou)(zhou)套(tao)上。單膜(mo)片(pian)(pian)(pian)聯軸(zhou)(zhou)(zhou)器和雙膜(mo)片(pian)(pian)(pian)聯軸(zhou)(zhou)(zhou)器的(de)不(bu)(bu)同(tong)之處(chu)是處(chu)理各種偏差能(neng)(neng)力的(de)不(bu)(bu)同(tong),鑒于(yu)其需要(yao)膜(mo)片(pian)(pian)(pian)能(neng)(neng)復雜的(de)彎曲(qu),所(suo)以單膜(mo)片(pian)(pian)(pian)聯軸(zhou)(zhou)(zhou)器不(bu)(bu)太適(shi)應偏心(xin)。而雙膜(mo)片(pian)(pian)(pian)聯軸(zhou)(zhou)(zhou)器可(ke)以同(tong)時曲(qu)向不(bu)(bu)同(tong)的(de)方向,以此來(lai)補(bu)償偏心(xin)。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經(jing)過(guo)車(che)削(xue),銑削(xue),和拉(la)削(xue)等(deng)機加工方法加工而成,再經(jing)過(guo)整體熱處(chu)理。以保證足夠的(de)機械強度,市面上還有一種爪盤是鑄件,能夠大批量(liang)的(de)生(sheng)產,而且免去了加工損耗。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的使用溫度,一般為-35至+80度。
星形聯(lian)軸(zhou)器高速(su)運轉時(shi)(shi)由(you)于(yu)受(shou)離心(xin)力的(de)作用(yong)(yong)而產生的(de)徑向運動(dong)將加速(su)其(qi)磨(mo)損,加設(she)外殼。除了(le)能防塵存油外,減薄(bo)量不足可(ke)能會造(zao)(zao)成(cheng)干(gan)涉,減薄(bo)量過大會削(xue)弱齒(chi)(chi)(chi)(chi)(chi)的(de)強度,且會側隙(xi)很(hen)大。外齒(chi)(chi)(chi)(chi)(chi)的(de)接觸條件得到改善,避免了(le)在(zai)角(jiao)位(wei)移條件下(xia)直齒(chi)(chi)(chi)(chi)(chi)齒(chi)(chi)(chi)(chi)(chi)端(duan)棱邊(bian)擠壓,應力集中的(de)弊端(duan),同(tong)時(shi)(shi)改善了(le)齒(chi)(chi)(chi)(chi)(chi)面摩擦、磨(mo)損狀(zhuang)況(kuang),降(jiang)低了(le)噪聲,維修周期長。星形彈性(xing)聯(lian)軸(zhou)器外齒(chi)(chi)(chi)(chi)(chi)套(tao)齒(chi)(chi)(chi)(chi)(chi)端(duan)呈(cheng)喇叭形狀(zhuang),故(gu)不宜在(zai)高速(su)和有沖擊(ji)載荷情況(kuang)下(xia)使(shi)用(yong)(yong),也不宜用(yong)(yong)于(yu)立軸(zhou)的(de)聯(lian)接。星型彈性(xing)聯(lian)軸(zhou)器整體結構(gou)設(she)計(ji)時(shi)(shi),要充分(fen)注意齒(chi)(chi)(chi)(chi)(chi)面與滾子之間的(de)潤(run)滑(hua)及防塵,還有安全防護作用(yong)(yong)。因為鏈條萬(wan)一破(po)斷,可(ke)能造(zao)(zao)成(cheng)人身事故(gu)。鼓(gu)度曲線曲率半徑與內齒(chi)(chi)(chi)(chi)(chi)單側減薄(bo)量成(cheng)正比,即它與齒(chi)(chi)(chi)(chi)(chi)的(de)嚙(nie)合間隙(xi)有關(guan),使(shi)內、外齒(chi)(chi)(chi)(chi)(chi)裝拆十分(fen)方便。
星(xing)型(xing)聯(lian)(lian)(lian)(lian)軸器有時被誤(wu)認為是梅花聯(lian)(lian)(lian)(lian)軸器,他們安裝后的(de)外形(xing)(xing)(xing)幾(ji)乎相(xiang)(xiang)似,但是同等型(xing)號下,星(xing)形(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸器承受(shou)的(de)扭力(li)更(geng)(geng)大,相(xiang)(xiang)對(dui)梅花聯(lian)(lian)(lian)(lian)軸器,它的(de)內孔和外形(xing)(xing)(xing)可以做到更(geng)(geng)小。星(xing)形(xing)(xing)(xing)彈(dan)(dan)性(xing)(xing)聯(lian)(lian)(lian)(lian)軸器聚氨脂彈(dan)(dan)性(xing)(xing)體(ti)由(you)(you)凸形(xing)(xing)(xing)爪塊限(xian)制,聯(lian)(lian)(lian)(lian)軸器是以工(gong)(gong)程(cheng)塑料(liao)作(zuo)彈(dan)(dan)性(xing)(xing)元件,適(shi)用(yong)于聯(lian)(lian)(lian)(lian)接兩(liang)同軸線(xian)的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)軸系,具有補(bu)償(chang)兩(liang)軸相(xiang)(xiang)對(dui)偏(pian)移、緩沖、減震、耐(nai)磨(mo)性(xing)(xing)能(neng),適(shi)應場合普(pu)遍 ,傳(chuan)(chuan)(chuan)遞轉矩20-35000.N.M,工(gong)(gong)作(zuo)溫度(du)-35-+80攝氏度(du)。星(xing)型(xing)彈(dan)(dan)性(xing)(xing)聯(lian)(lian)(lian)(lian)軸器中(zhong)的(de)彈(dan)(dan)性(xing)(xing)元件是工(gong)(gong)程(cheng)塑料(liao),由(you)(you)于該工(gong)(gong)程(cheng)塑料(liao)具有良好的(de)彈(dan)(dan)性(xing)(xing)、緩沖性(xing)(xing)、減震性(xing)(xing)、耐(nai)磨(mo)性(xing)(xing),因此能(neng)很好的(de)補(bu)償(chang)兩(liang)傳(chuan)(chuan)(chuan)動(dong)(dong)軸系之間的(de)各(ge)種位(wei)移.星(xing)形(xing)(xing)(xing)彈(dan)(dan)性(xing)(xing)聯(lian)(lian)(lian)(lian)軸器的(de)聚氨脂彈(dan)(dan)性(xing)(xing)體(ti)由(you)(you)凸形(xing)(xing)(xing)爪塊限(xian)制。特點:預應力(li)下無齒(chi)隙的(de)連(lian)接,用(yong)于主軸傳(chuan)(chuan)(chuan)動(dong)(dong)、升降平臺和機床等。
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