膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結構緊湊,傳遞扭矩大,使用(yong)壽命長,免維護,耐高溫,耐酸(suan)堿防(fang)腐(fu)蝕,適用(yong)于高溫高速及有腐(fu)蝕工(gong)況環境(jing)的軸系傳動(dong)。
膜(mo)片(pian)(pian)(pian)型聯(lian)軸(zhou)器能補償(chang)主(zhu)動(dong)機與從(cong)動(dong)機之間由于制(zhi)造誤差、安裝誤差、承載變(bian)形以及溫升變(bian)化的(de)(de)(de)影響(xiang)等所引起(qi)的(de)(de)(de)軸(zhou)向、徑向和角向偏移(yi)。膜(mo)片(pian)(pian)(pian)彈(dan)性聯(lian)軸(zhou)器屬(shu)(shu)金(jin)屬(shu)(shu)彈(dan)性元件(jian)撓性聯(lian)軸(zhou)器,其依靠金(jin)屬(shu)(shu)聯(lian)軸(zhou)器膜(mo)片(pian)(pian)(pian)來(lai)聯(lian)接主(zhu)、從(cong)動(dong)機傳遞扭(niu)矩(ju),具有彈(dan)性減振、無(wu)噪聲、不需(xu)潤滑的(de)(de)(de)優點。
膜片(pian)(pian)聯(lian)軸(zhou)(zhou)器(qi)至少由一(yi)個(ge)膜片(pian)(pian)和兩(liang)(liang)(liang)個(ge)軸(zhou)(zhou)套(tao)組成。膜片(pian)(pian)被用銷釘緊(jin)固在軸(zhou)(zhou)套(tao)上(shang)一(yi)般不(bu)會松動或引(yin)起膜片(pian)(pian)和軸(zhou)(zhou)套(tao)之(zhi)間(jian)的(de)(de)反沖。有一(yi)些生產商提供兩(liang)(liang)(liang)個(ge)膜片(pian)(pian)的(de)(de),也有提供三(san)個(ge)膜片(pian)(pian)的(de)(de),中(zhong)間(jian)有一(yi)個(ge)或兩(liang)(liang)(liang)個(ge)剛性元件,兩(liang)(liang)(liang)邊 再(zai)連在軸(zhou)(zhou)套(tao)上(shang)。單膜片(pian)(pian)聯(lian)軸(zhou)(zhou)器(qi)和雙(shuang)膜片(pian)(pian)聯(lian)軸(zhou)(zhou)器(qi)的(de)(de)不(bu)同之(zhi)處(chu)是處(chu)理各(ge)種偏(pian)(pian)差能力的(de)(de)不(bu)同,鑒于其需要膜片(pian)(pian)能復雜的(de)(de)彎曲(qu),所(suo)以單膜片(pian)(pian)聯(lian)軸(zhou)(zhou)器(qi)不(bu)太適(shi)應偏(pian)(pian)心。而雙(shuang)膜片(pian)(pian)聯(lian)軸(zhou)(zhou)器(qi)可(ke)以同時(shi)曲(qu)向不(bu)同的(de)(de)方向,以此(ci)來補(bu)償(chang)偏(pian)(pian)心。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經過車削,銑(xian)削,和(he)拉(la)削等機加(jia)工(gong)(gong)方法加(jia)工(gong)(gong)而成,再(zai)經過整體熱處理。以(yi)保(bao)證足夠(gou)的機械強(qiang)度,市面上還(huan)有一種爪盤(pan)是鑄(zhu)件,能夠(gou)大(da)批量的生(sheng)產,而且免去(qu)了加(jia)工(gong)(gong)損耗。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的使用溫度,一般為-35至+80度。
星形聯(lian)軸器高速運轉時由(you)于受離心(xin)力的(de)作(zuo)(zuo)用(yong)而(er)產生的(de)徑向運動將(jiang)加速其磨(mo)(mo)損,加設(she)外殼。除了能防(fang)塵(chen)存油(you)外,減薄(bo)(bo)量(liang)不(bu)(bu)足可能會造成干(gan)涉,減薄(bo)(bo)量(liang)過大會削弱齒(chi)(chi)(chi)(chi)的(de)強(qiang)度(du),且會側(ce)隙很大。外齒(chi)(chi)(chi)(chi)的(de)接觸條(tiao)(tiao)件得到改善,避免(mian)了在(zai)角位移條(tiao)(tiao)件下(xia)直齒(chi)(chi)(chi)(chi)齒(chi)(chi)(chi)(chi)端(duan)棱邊(bian)擠壓,應力集中(zhong)的(de)弊端(duan),同時改善了齒(chi)(chi)(chi)(chi)面摩擦、磨(mo)(mo)損狀況,降低了噪(zao)聲,維修周期長(chang)。星形彈性聯(lian)軸器外齒(chi)(chi)(chi)(chi)套齒(chi)(chi)(chi)(chi)端(duan)呈喇(la)叭形狀,故不(bu)(bu)宜在(zai)高速和(he)有沖(chong)擊(ji)載荷情況下(xia)使(shi)用(yong),也(ye)不(bu)(bu)宜用(yong)于立(li)軸的(de)聯(lian)接。星型彈性聯(lian)軸器整(zheng)體結構設(she)計時,要充(chong)分注意(yi)齒(chi)(chi)(chi)(chi)面與(yu)滾子之間(jian)(jian)的(de)潤滑(hua)及(ji)防(fang)塵(chen),還有安全(quan)防(fang)護作(zuo)(zuo)用(yong)。因為鏈條(tiao)(tiao)萬一(yi)破斷,可能造成人身事故。鼓(gu)度(du)曲線曲率半(ban)徑與(yu)內(nei)齒(chi)(chi)(chi)(chi)單側(ce)減薄(bo)(bo)量(liang)成正比,即它與(yu)齒(chi)(chi)(chi)(chi)的(de)嚙合間(jian)(jian)隙有關,使(shi)內(nei)、外齒(chi)(chi)(chi)(chi)裝拆(chai)十分方便。
星(xing)型聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)(qi)有(you)時被誤認為是(shi)梅花(hua)聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)(qi),他(ta)們安裝后的(de)(de)(de)外(wai)形(xing)(xing)幾(ji)乎(hu)相(xiang)似,但是(shi)同(tong)等(deng)型號(hao)下(xia),星(xing)形(xing)(xing)聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)(qi)承受的(de)(de)(de)扭力(li)更大,相(xiang)對(dui)梅花(hua)聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)(qi),它的(de)(de)(de)內(nei)孔和(he)外(wai)形(xing)(xing)可(ke)以(yi)做到更小。星(xing)形(xing)(xing)彈(dan)(dan)(dan)性(xing)(xing)(xing)聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)(qi)聚(ju)氨(an)脂彈(dan)(dan)(dan)性(xing)(xing)(xing)體(ti)由凸(tu)(tu)形(xing)(xing)爪塊限制(zhi),聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)(qi)是(shi)以(yi)工(gong)(gong)(gong)程(cheng)塑(su)料(liao)作彈(dan)(dan)(dan)性(xing)(xing)(xing)元件(jian),適(shi)用(yong)于(yu)聯(lian)(lian)接(jie)(jie)兩同(tong)軸(zhou)(zhou)線的(de)(de)(de)傳(chuan)動軸(zhou)(zhou)系(xi),具(ju)有(you)補償(chang)兩軸(zhou)(zhou)相(xiang)對(dui)偏移(yi)、緩(huan)沖、減震、耐磨(mo)性(xing)(xing)(xing)能(neng),適(shi)應場合普遍 ,傳(chuan)遞轉(zhuan)矩20-35000.N.M,工(gong)(gong)(gong)作溫(wen)度-35-+80攝氏度。星(xing)型彈(dan)(dan)(dan)性(xing)(xing)(xing)聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)(qi)中(zhong)的(de)(de)(de)彈(dan)(dan)(dan)性(xing)(xing)(xing)元件(jian)是(shi)工(gong)(gong)(gong)程(cheng)塑(su)料(liao),由于(yu)該(gai)工(gong)(gong)(gong)程(cheng)塑(su)料(liao)具(ju)有(you)良好的(de)(de)(de)彈(dan)(dan)(dan)性(xing)(xing)(xing)、緩(huan)沖性(xing)(xing)(xing)、減震性(xing)(xing)(xing)、耐磨(mo)性(xing)(xing)(xing),因此能(neng)很好的(de)(de)(de)補償(chang)兩傳(chuan)動軸(zhou)(zhou)系(xi)之(zhi)間的(de)(de)(de)各種位移(yi).星(xing)形(xing)(xing)彈(dan)(dan)(dan)性(xing)(xing)(xing)聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)(qi)的(de)(de)(de)聚(ju)氨(an)脂彈(dan)(dan)(dan)性(xing)(xing)(xing)體(ti)由凸(tu)(tu)形(xing)(xing)爪塊限制(zhi)。特(te)點:預應力(li)下(xia)無齒隙的(de)(de)(de)連接(jie)(jie),用(yong)于(yu)主軸(zhou)(zhou)傳(chuan)動、升(sheng)降平(ping)臺和(he)機(ji)床等(deng)。
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